Skid Fabrication for Power Plant

Process Piping

Project Summary

Design and fabricate 13 skids (20 skid sections) for a new flue gas desulfurization (FGD) wastewater treatment plant at a large power plant in Georgia.

Project Scope

• In-house VDC/BIM layout and design of process piping and skid frames.
• Provisions for shipping breaks for oversized skids requiring shipment in up to 3 major sections.
• Process piping consisting of primarily butt-wrapped fiberglass reinforced plastic (FRP) pipe manufactured by RPS.
• Integration of free-issue Equipment, Valves, Instruments, and Control Panels.
• Pipe stress analysis of FRP pipe.
• Structural and seismic analysis of skid frames.
• In-house fabrication of structural steel skid frames.
• In-house fabrication of carbon steel, stainless steel, and CPVC pipe.
• Certified welding inspections to ASME B31.1 and AWS D1.1.
• Painting of CS Pipe and hot-dip galvanizing of steel skid frames.
• Assembly of all skidded piping and components.
• Installation of all on-skid conduit, wiring, and control air tubing.
• Pressure and functional testing of completed skid assemblies.
• Shipping preparation, packaging, and logistics coordination.

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